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On-Demand Webinar: Process Hazard Analysis (PHA) Revalidations

Understanding Types, Purpose & Compliance Considerations

11:00 AM (EDT) Thursday, June 19, 2025

Process Hazard Analysis (PHA) revalidations are a regulatory requirement under OSHA’s Process Safety Management (PSM) standard—29 CFR 1910.119—mandating a thorough review of existing PHAs every five years. The purpose? To verify that all process safety elements remain accurate, complete, and effective in managing risks.

In this PHA revalidation webinar, we’ll break down the fundamentals of conducting a revalidation, explain the different types used in industry, and clarify how to approach a PHA revalidation to meet regulatory requirements.

You’ll learn how PHA revalidations help address gaps such as outdated process data, unresolved recommendations, incomplete Management of Change (MoC) records, and missed incident learnings—all of which can undermine process safety performance.

5-Year PHA Revalidation – Webinar Banner with Industrial Background

What You’ll Learn in the PHA Revalidation Webinar

  • Why Revalidations Are Required: Understand the regulatory requirements of revalidation.

  • Types of Revalidations and When to Use Them: Determine how the difference types of revalidation are defined and when to use them.

  • Essential Elements of a Revalidation: Explore what should be reviewed during a revalidation, including:

    • Process changes and associated MoCs

    • Status of previous PHA recommendations

    • Completed incident investigations and corrective actions

    • New technology or updated process knowledge

    • Omissions and Deficiencies in Previous PHAs

    • New Requirements; Local, Federal, OSHA or SEVESO

  • Common Omissions and Pitfalls: Identify typical gaps not included in previous PHAs—such as outdated documentation or missing hazard scenarios—and learn how to address them effectively.

  • Complementary Studies and Updates: Learn which related risk assessments may also need to be revisited with the PHA to maintain consistency and regulatory readiness, including:

    • Facility Siting

    • Human Factors

    • Procedures &

    • Control Systems.

Who Should Attend the Webinar?

This session is designed for professionals responsible for implementing and maintaining PSM programs in industries where hazardous chemicals are handled. Suitable attendees include:

  • Process Safety Engineers

  • Environmental, Health & Safety (EHS) Professionals

  • Compliance and Regulatory Managers

  • Project and Facility Engineers

  • Operations and Maintenance Supervisors

  • Risk Management and Audit Personnel

Whether you’re preparing for your upcoming 5-year revalidation or reviewing the effectiveness of past PHAs, this session will offer practical guidance to enhance your facility’s safety posture and regulatory compliance.

Register for free

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Technical Speaker – Douglas J. Gruter, Sr Process Safety Consultant

Douglas J. Gruter is a highly experienced chemical engineer with 28 years of expertise in plant operations, environmental health and safety (EHS), and process safety. His extensive knowledge and practical skills have made him a valuable asset in various industrial settings.

Throughout his career, Mr. Gruter has demonstrated proficiency in process operations, process control, and a wide range of EHS disciplines. His in-depth understanding of process safety encompasses several critical areas, including:

 

Mr. Gruter’s commitment to safety and operational excellence is evident in his meticulous approach to risk assessment and hazard analysis. His ability to develop and implement comprehensive safety strategies has significantly contributed to the enhancement of safety standards and the prevention of incidents in the workplace.

With nearly three decades of hands-on experience, Douglas J. Gruter continues to be a leading figure in the field of chemical engineering, ensuring that best practices in process safety and environmental health are upheld and advanced.

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